Make Your Own
SNOWBREEZE AC
For Rs.1500 ($30)
Can be converted into an energy saving
and humidified room heater in winter
You can now assemble Snowbreeze, a mild air conditioner in your house
with materials costing you just Rs.1,500. It is sleek 90% energy saving, 100%
green and can run on ice produced in your family refrigerator.
This achievement has been possible after numerous twists and turns
lasting five full summers and running through over 25 different models of
Snowbreeze, leading to a total transformation of its technology, which is now
simplicity itself. All earlier models of Snowbreeze were priced between Rs.5000
and Rs.10,000.
Briefly explained, it works like this: If you pass room air through a
set of open ended aluminium pipes loaded with ice, it comes out of the unit 8oC
to 10oC cooler in a fast and thick jet-like stream which is quickly
distributed in the room by a ceiling fan. Ideally, this unit is designed for a
120 sq.feet room to make you feel relatively cool and comfortable. In a bigger
room you can keep it near your bed or study table. This unit gives the room air
concentrated exposure to about 2500 square-inches of chilled aluminium and
consumes a fixed 2.5 to 3 kg ice per hour. Larger units can be designed for
bigger spaces.
All you need to make this air conditioner for cooling and dehumidifying
your room is to collect the following materials from the market and assemble
them in the prescribed manner:
1.
A plastic bucket
17” to 23” high with a base of 11” diameter. Rs.250
2.
Two 12 feet long aluminium
pipe rods of 0.75” diameter. Rs.360
3.
Two aluminium
plates, one of 12” and
the other
of 14” or 15” diameter. Rs.100
4.
A thin aluminium
sheet, four feet long and two feet wide.
5.
A 4” exhaust fan. Rs.350
6.
Sundry items Rs.100
7.
Fibre sheet
Extension Rs.175
Total Rs.1500
($30)
(Manufactures can get these materials in bulk 20% cheaper).
Put all these things together in the manner described in the following
(attached) pictures, and you have the perfect mildair conditioner to cool and
dehumidify your room.

Two
Versions of this Model
Given below are pictorial descriptions of two versions
of this model of Snowbreeze that cost between Rs.1500 and Rs.2500 to the
manufacturer and are as effective as the previous models which cost at
least twice as much to make.
The first of these models,
without a drum, cools more but consumes 2.5 kg ice per hour. The second
model cools one to two degrees C less than the first and is costlier to
make by Rs.500. But its merit is that it consumes only one to 1.5 kg ice
per hour and with seven or eight kg ice from your refrigerator can enable
you to sleep comfortably through the night. The alternate model also
offers you the advantage of mild cooling with only cold water in place of
ice in the drum.
The second model can be converted into an energy saving and
humidified room heater as shown in the last six pictures of the following
illustrations.
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Height: 17”
Diameter: 11” at base
14” at top
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The Bucket
Tap for draining
out water
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Air entry hole 9”
above the base 2”x1”
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A steel or aluminium plate,
placed inside the bucket 7” above the base, divides the bucket in two
parts. The lower segment is a water tank to receive melted ice through a
hole in the plate.
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Extended
Bucket
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To increase the
capacity of the unit to take more ice (upto 12 to 15 kg) we have extended
the bucket height by seven inches by inserting a fibre sheet in it and also
increasing the height of the aluminium sheet surrounding the ice.
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A 10” high three
feet long aluminium sheet is lined around the lower part of the bucket to
transfer the coldness of the chilled water to the upper part of the bucket.
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The two Aluminium rods are
cut into precisely measured pieces to leave half inch space at each end
for the air to travel freely. The two aluminium pipe sets are arranged in
layers on the 12” diameter plate, one end facing the fan and the other
facing the air entry cut at a height of nine inches from the base
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The second layer of
precisely measured aluminium pipes is placed over the first to leave room
in the middle for every layer to be in direct contact with ice
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A wind breaker alumininium
sheet 11” high is placed above the aluminium pipes to force the air into
the open-ended pipes
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Ice blocks are placed above
the aluminium pipes inside the wind breaker. The wind breaker sheet is
divided into two parts and each joins the other on both sides of the
bucket in a manner to seal off the air in either half of the space between
the sheet and the bucket, so that the air is not sucked by the fan
directly from the air entry hole.
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The 14” to 15” aluminium
plate tightly covers and seals the circular wind breaker aluminium sheet
around the ice and also touches the rim of the bucket to seal off the
inside air and thus drive it into the pipes below.
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A 4” exhaust fan is fitted on the bucket
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A 6” long funnel is placed around the fan to
direct the cool air stream
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The bucket is
sealed with its lid
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Alternate Model
In this model there is no fibre sheet extension.
Everything is contained within the 17” high bucket.
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Height 17” diameter at base
11” at top 14”
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The main components of Snowbreeze AC
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A 9.5” wide aluminium drum
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9” long open-ended
aluminium pipes
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A hole is bored through the
middle of each 9” long open ended aluminium pipe to tie them all together
with a steel wire before tying them around the drum
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A plate with 15 open ended
aluminium pipes is placed in the bottom of the bucket
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9”long open
ended aluminium pipes are tied to the drum
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An aluminium sheet is
inserted in the drum to extend its height by 5” to accommodate more ice
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An aluminium
sheet being wrapped round the drum
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An aluminium sheet
is wrapped around the drum and the pipes tied to it
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A strip of the aluminium
sheet is cut in the space where the air enters the bucket.
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The drum is placed in the
bucket and filled with ice
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The drum is sealed with its
cover after putting the ice inside it.
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Part of a plastic pipe that
will seal the space between the fan and the air entry hole circularly.
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A thick plastic pipe covered
by a layer of thermocol sheet seals the space between the fan and the air
entry hole so that the air is forced to enter through the lower ends of
the pipes as well as pass through the chilled pipes below the drum and
comes out through the upper ends of the pipes.
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An aluminium plate seals off
the air being sucked by the fan from the pipes tied to the drum
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The bucket is finally
sealed with its lid
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For Extra
Cooling
Open ended pipes are
fastened to an aluminium plate of 8” diameter
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The inverted plate is placed
over the ice in the drum so that the pipes face the lid and not the ice.
In this case the drum is NOT sealed with its cover.
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Snowbreeze as an Energy Saving
Humidified Room Heater
This model can be converted into a room heater
by putting a 500 watt halogen bulb over its drum
Heating: One thing leads to another. It would be only natural to
assume that the inventors of Snowbreeze would not allow their favourite
hobbyhorse to hibernate during the long winter months. The result of their
ruminations was to convert it temporarily into an eco-friendly room heater
which reduces energy costs by at least fifty percent and humidifies hot air
before blowing it into the room, establishing once again the greater efficiency
of home-made Snowbreeze over factory produced conventional domestic cooling and
heating appliances in conserving and distributing heat.
Perhaps this is so because air is a poor conductor of heat and
much energy goes waste while heating it directly inside a blower. On the other
hand, Snowbreeze compresses and splits the air into 40 foot-long aluminium
pipes fitted around the heated drum before releasing it into the room.
Simultaneously, surface water inside the drum, when exposed to a halogen bulb,
evaporates in moderate quantity and humidifies the air as it comes out of the
pipes.
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A 4” high fibre
sheet is fixed on the bucket to extend it.
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The drum with 2
litres of water in it
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The bulb is
suspended over the drum
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The lid is placed
over the bucket
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